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Sr. Process Safety Engineer/Facilitator

Location: Houston, TX
Job # 1781235

The Process Safety Engineer is trained and experienced in facilitating and leading Process Hazard Analysis (PHA) studies, including Hazard and Operability (HAZOP) studies and What-If techniques. Process Safety services are provided to our clients in the oil, gas, chemical, pulp and paper industries for capital projects, facility operations, and Management of Change work.

Essential Duties

  • Provide process safety and risk management consulting services in management system development and implementation.
  • Participate in safety workshops (i.e. PHA, HAZOP, What-If Analysis, HAZID, JSA, QRA, and FMEA) including workshop preparation, faciltation, scribe and client reporting.
  • Support projects in specialized areas of PSM including procedure development, training course development, support of management of change implementation and compliance audits.
  • Assist Safety Systems Team in development of safety instrument systems front end loading related deliverables.

Desired Skills & Experience

  • Bachelor's Degree in Engineering or related field of study with appropriate experience.
  • Certifications: PE, CSP, or CFSE preferred.
  • Formal PHA / LOPA / QRA training or equivalent experience.
  • 8 years minimum experience in process safety engineering.
  • Experience performing PHA and risk assessment studies, including HAZOP, What-if, and HAZID.
  • Knowledge of SIL identification and LOPA preferred.
  • Experience in quantitative risk assessment and facility siting analysis valued.
  • Experience developing, implementing or managing process safety / risk management programs (OSHA PSM, EPA RMP) needed.
  • Team management, consulting, project management and client development strongly desired.
  • Experience in industry serving as a subject matter expert.
  • Effective written/verbal communication and organization/analytical skills; experience recording/writing detailed technical data and reports a plus.
  • The willingness and ability to travel approximately 25% of the time needed.
  • Valid driver's license required.


Competitive salary commensurate with experience. Discretionary incentives and bonuses. Excellent benefits package available includes:
  • Medical, Dental, & Vision insurance
  • FSA or HSA options
  • Life and Disability insurance
  • 401(k) retirement plan, with Roth or Traditional options
  • Generous accrual of Time Off With Pay
  • Flex time schedules
  • Employee service center access 24 hrs/day
  • Employee assistance program

Company Description

In business since 1998, aeSolutions is a complete supplier of performance-based process safety engineering and automation solutions. We utilize proven processes to help ensure consistent project execution and help customers optimize production, quality, and safety. We are committed to providing engineering services that enable our clients to sustainably own, operate, and maintain their process facilities.
Our professional staff ranges from recent college graduates to professional engineers with more than 35 years of experience in the engineering arena, with our more experienced professionals mentoring our newer staff. Our commitment to employing professionals with the highest level of expertise and integrity means our customers can be confident that we’re offering them the solutions that best fit their needs.
Visit to learn more about the mission, vision, and values of aeSolutions.
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